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January/February 2007

Ultrafiltration Product Portfolios Expand
Separation tools target process development and proteomics markets.

By Vicki Glaser

Scouring the landscape of the vast human proteome to identify biomarkers of disease presents unique challenges for protein researchers who rely on efficient, reproducible, and high-throughput techniques for concentrating biological samples, separating complex mixtures, and isolating protein and peptide components. Ultrafiltration (UF) is one commonly used method of concentrating solutions and separating molecules in solution based on their size. UF offers advantages over other techniques, such as size-exclusion chromatography, including speed, ease of use, and the potential for integration with automated, high-throughput applications.

Millipore recently introduced an ultrafiltration protocol designed for protein fractionation, a critical step in proteomics research designed to reduce the complexity of the proteome prior to protein purification, separation, and analysis. Using Amicon Ultra centrifugal devices, the protocol enables rapid compartmentalization of small-scale protein samples.

"This protocol offers guidelines for researchers to improve protein fractionation when using ultrafiltration. Compared with existing techniques and methodologies, this approach simplifies the process to fractionate proteins based on size," says Jason Whalley, product manager in the Bioscience division of Millipore.

For high-throughput protein concentration, Sartorius Vivascience offers a reusable 24-well ultrafiltration frame — with the same dimensions as standard microtiter plates for integration with robotic liquid-handling instruments — that can accommodate 24 individual Vivaspin 500 ultrafiltration devices. Simultaneous processing of 24 samples enables 30 times concentration of 500-µL samples in 15 minutes, according to the company. Each Vivaspin UF device has a vertical membrane design and a built-in dead stop pocket to prevent concentration to dryness.

Process Optimization and Validation

To meet the need for low-volume process design, optimization, and scale-up for small-scale protein production in the research and clinical testing phases of drug discovery, Pall has developed two new Tangential Flow Filtration (TFF) systems, the Minim II and the Centramate 500. Both are compact, bench-top systems with integrated data-logging capability to facilitate process validation.

Advantages of the Centramate include its sanitary design. It is self-venting and completely drainable. Because it fulfills the requirements for cGMP operation, it can be used both for drug development and for scale-down applications in drug manufacturing. The system’s low working and holdup volumes allow it to process small sample volumes — less than 200-mL working volumes, according to Thomas Scholz, marketing director for TFF Technologies at Pall. Pressure transducers that monitor inlets and outlets and a flow meter on the retentate side enable automatic flow measurements and recording of data. A complete documentation package is included with the system.

The Centramate provides an effective membrane area of 200 cm2 to 1 m2. The smaller Minim II, due on the market in February 2007, has a membrane area range of 50 cm2 to 400 cm2 and can handle working volumes of 100-200 mL. It also features a sanitary design in compliance with GMP standards.

The Minim II can operate at pressures typically associated with large-scale TFF processes, explains Scholz. A touchscreen interface depicts the flow path, documenting pump speed, temperature, and pressure measurements directly on the flow diagram. The system can accommodate up to three Minimate encapsulated TFF membrane cassettes, each with a 50-cm2 membrane area. The membrane cassettes can have the same or different molecular weight cut-offs, allowing for flexibility in process development and optimization applications.

UF Membrane Selection Guide

For help in selecting a filtration product for use in early phase development, GE Healthcare recently released a hardcopy version of its new UF/MF cross flow selection guide and will follow with a Web-enabled version of the guide toward mid-2007. The guide includes the company’s ÄKTAcrossflow fully automated UF system designed for process development. Using filters ranging from 40 cm2 to 150 cm2, the system has a minimum working volume of 25 mL. It is adaptable for use with either cross flow cassettes or hollow-fiber cartridges.

With the introduction of the Kvick Start cartridge, GE completed its portfolio of UF cassettes. Low working and holdup volumes make the Kvick Start cassettes useful in applications where starting material is limited, including product and process development and scale-up.

Scheduled for release in 2007 are a new hollow-fiber membrane optimized for the vaccine market and a kit that will enable the ÄKTAprime bench-top chromatography systems to run ultra-filtration/diafiltration protocols, giving users of that platform access to cross flow UF capabilities.

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